Our Free Manufacturing Site Assessment is a standardised one week Efficiency Check of our client’s Manufacturing Operation. It is a very popular activity as the client’s get a detailed insight in potential cost savings opportunities and benchmarking results without any incurred costs. Our most experienced experts will map cost savings opportunities in the four disciplines Logistics, Manufacturing, Maintenance and Quality and present an improvement plan including timing and expected return on investment.

byChristian Foyer


120

Checkpoints

Example: Cost Saving Opportunity Profile




Line balancing

92

£230.000

OEE Improvement Constraint Process

88

£220.000

Implementation of Flow Concept

84

£210.000

Walk Way Optimisation

68

£170.000

Overtime Reduction

58

£144.000

Reduction of Defects and Rework

42

£105.000

Internal Logistics - Elimination of Fork Trucks

40

£100.000

Internal Logistics - Line Supply

38

£95.000

External Logistics Packaging Density

32

£80.000

Optimisation Lorry Load/Unload

30

£76.000

Layout Change Warehouse

20

£50.000

Indirect Quality Process Review

18

£45.000

Inventory Reduction

14

£35.000